Energy Savers
Southern Downs

Stanthorpe Stonefruit Farm

Implemented
77
Energy Savings
16.7
Savings
5,881
Industry
Horticulture
Product
Stone fruit, sheep and beef cattle
Irrigation
Drip
Pumps
Submersible
Technology
Solar Pumping, Lighting, Tariffs
Capital Cost
$36,450

Farm Profile

The Stanthope farm produces an average of 300 tonnes of stonefruit per year from 40ha. Water is supplied from on-site irrigation dams, which are replenished from rainfall.

When the audit has conducted the site consumed approximately 20,300 kWh annually at a cost of around $6,500, which is low as they already had a 10kW solar photovoltaic (PV) system installed. Diesel consumption was also recorded at the site, with 228 GJ per year. Their energy benchmarking was approximately 67kWh per tonne of fruit produced.

The site energy consumption consists of:

  • A packing shed with various items of machinery that process the fruit with a 5kW solar system;
  • A cold room in the packing shed used 2-3 months of the year during harvesting;
  • Workers accommodation with a 5kW solar system; and
  • A number of diesel pumps for irrigation and water transfer.

Based on the site energy consumption, an audit process evaluated the following recommendations to reduce consumption and improve energy efficiency on-farm:

  • Analysis of existing and available tariffs;
  • Retrofit of lighting in packing shed and workers accommodation;
  • Replacement of hot water system with solar thermal in workers accommodation;
  • Upgrade the existing two solar PV systems to 6.5kW; and
  • Replacement of the diesel transfer pump with a 7.5kW pump and 9.2kW solar array

The tariff analysis was completed on the site’s tariffs and it was found that the solar feed-in tariff had been changed by the retailer from $0.51/kWh to $0.08/kWh before the contract was expired due to a new meter being installed. The grower went to the retailer to have the feed-in tariff changed.

The audited lighting system in the packing shed and the worker’s accommodation consists of 400W high bay Mercury Vapour luminaries in the packing shed and 40 36W twin T8 fluorescent fittings in both buildings. The high bay fittings were recommended to be replaced with 200W LED lights which will reduce the lighting electricity usage by up to 50%. The audit recommended replacing the 36-watt fluorescent tubes with 18 watts LED tubes within the existing light fitting, which can use 40% less electricity. Maintenance costs will also be reduced as the LED tubes have a longer lifespan. It was suggested to replace half of the double fittings with LED panels that use 32W.

The replacement of the diesel pump included a 7.5kW submersible hybrid pump, a 9.2 kW pump drive with solar power, and a 14.85 kW PV system. The upgrade of the hot water system in one of the worker’s accommodation buildings to a solar thermal system was suggested due to their ability to heat to higher temperatures, for which a holding tank would also be required with a total payback period too large to be recommended. Additionally, the auditor identified the opportunity to increase the size of each of the Solar PV systems to increase the on-site generation, reducing the amount of grid electricity supplied and increasing the Feed-in-Tariff revenue.

The energy audit solutions recommended are summarised below:

Recommendations Lighting Retrofit in the shed Lighting Retrofit in accommodation Replacement of diesel pump Solar PV Upgrades
Annual Energy Savings (kWh) 773 162 63,000 (228 GJ) 2,910
Annual Cost Savings ($) 281 46 5,600 1,484
Emission Savings (tCO2-e)  0.7 0.2 16.0 2.7
Capital Cost ($) 1,450 300 35,000 5,500
Payback Period (years) 5.2 6.5 4.5 1.4

 

Following the audit recommendations, the grower decided to retrofit the lighting system in the shed and replace the diesel pump with a 7.5 kW solar pump connected to a 9.2 kW inverter. Post-implementation metrics have been calculated from the Measurement and Verification process, with achieved energy savings of 77% and cost savings of 48%, as follows.

Metric  Pre-Implementation Post-Implementation Reduction (%)
Energy Consumption (kWh) including diesel 83,342 19,569 77
Total energy Cost ($)  12,138 6,257 48
Emission Savings (tCO2-e)  35 18.3 48

 

With the new solar pump, the farm has offset all diesel consumption, with additional time savings.

An energy audit is a good investment 

An energy audit is a great way for a business to cut costs and boost productivity. Find out about what’s involved in an energy audit HERE and subscribe to our bi-monthly energy e-news HERE.

If you have any energy efficiency related questions for the team get in touch at energysavers@qff.org.au.


The Energy Savers Plus Extension Program is delivered by the Queensland Farmers Federation with support and funding from the Queensland Department of Energy and Public Works.

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